In October 1961, the first Atlas-Centaur (Vehicle Flight-1: Atlas 104D and Centaur F-1) arrived at Cape Canaveral and was erected at the newly completed and specifically built LC-36A. Technical problems caused the vehicle to sit on the launch pad for seven months, the most serious being leakage of liquid hydrogen through the intermediate bulkhead separating the propellant tanks combined with numerous lesser maladies with the guidance and propulsion systems. The vehicle was launched at 2:49 PM EST (18:49 GMT) on 8 May 1962, with the intention of performing a single burn with a partially fueled Centaur. Slightly under a minute into the launch, the Centaur stage ruptured and disintegrated, taking the Atlas with it in a matter of seconds.
The failure was determined to be caused by an insulation panel that ripped off the Centaur during ascent, resulting in a surge in tank pressure when the LH2 overheated. Beginning at T+44 seconds, the pneumatic system responded by venting propellant to reduce pressure levels, but eventually, they exceeded the LH2 tank's structural strength. At T+54 seconds, the Centaur experienced total structural breakup and loss of telemetry, the LOX tank rupturing and producing an explosion as it mixed with the hydrogen cloud. Two seconds later, flying debris ruptured the Atlas's LOX tank followed by complete destruction of the launch vehicle. The panel had been meant to jettison at 49 miles (80 km) up when the air was thinner, but the mechanism holding it in place was designed inadequately, leading to premature separation. The insulation panels had already been suspected during Centaur development of being a potential problem area, and the possibility of an LH2 tank rupture was considered as a failure scenario. Testing was suspended while efforts were made to correct the Centaur's design flaws.
(Reference from
Atlas-Centaur)
